daewoo sdcb forklift manual

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This traffic may have been sent by malicious software, a browser plug-in, or a script that sends automated requests. If you share your network connection, ask your administrator for help — a different computer using the same IP address may be responsible. Learn more Sometimes you may see this page if you are using advanced terms that robots are known to use, or sending requests very quickly. The complete manual is designed to aid service personnel in service-oriented This manual will assist the service technician in becoming more aware Such efficiency not only helps build consumer confidence but also saves Be sure to follow the directive because it A CAUTION identifies unsafe practices Follow the directive because it deals with the possibility of damaging Some photo- The complete manual is designed to aid service personnel in service-oriented applications. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This lubricant meets all of the lubrication Prior to storing the ATV, it must be properly serviced to requirements of the Arctic Cat ATV front differentials prevent rusting and component deterioration. Replace if necessary. Connect the positive battery cable first; then the nega- 4. Change the engine oil and filter. tive. 7. Check the entire brake systems (fluid level, pads, 5. CLEANING AND INSPECTING FILTER CAUTION Failure to inspect the air filter frequently if the vehicle is used in dusty, wet, or muddy conditions can damage the engine. Engine Oil - Filter Change the engine oil and oil filter at the scheduled inter- vals. http://horizonpestservices.com/userfile/euroset-805-s-user-manual.xml daewoo sdcb forklift manual, daewoo sdcb forklift manual pdf, daewoo sdcb forklift manual download, daewoo sdcb forklift manuals, daewoo sdcb forklift manual free. The engine should always be warm when the oil is DE018 changed so the oil will drain easily and completely. Pour rec- ommended lubricant into the filler hole. Install the filler plug. 5. Remove the transmission lubricant level stick and wipe it with a clean cloth; then check the lubricant level with the level stick. DE024A 13. Rotate the ignition switch to the lights position; the headlights and taillight should illuminate. Test the brakelight by compressing the brake lever. The brakelight should illuminate.The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming. If the brake is not firm, the ment. If low, refill the reservoir before the bleeding procedure is continued. Failure to maintain a sufficient amount of fluid in the reservoir will result in air in the system. Tighten to 9 ft-lb. DE032D 3. Depress and release the manual primer pump to charge the fuel filter and purge any air from the sys- tem. Closely observe the note introducing each sub-section for this important information.Use care when removing the hose clamps and hoses. 13. Disconnect the wire connectors from the temperature sensor, oil pressure sensor, gear position switch con- nector, and voltage regulator; then disconnect the starter solenoid, glow plug power wire, and the alter- nator positive wire. Remove the cap screw and nut from the upper right lock; then remove the cap screws from the front engine mount. Account for a flat washer.Account for a gasket.DE252A DE291A DE285A DE327 DE286A CAUTION Do not break the seal or turn the torque limiter adjuster DE282 screw. Severe engine damage could occur. 11. DE254 Inspecting 1. Inspect the flyweight assembly for loose pins, worn DE278A contact points, or excessive pivot point wear. 4. Coat all serviceable parts with clean engine oil.Make sure to remove the rubber band.Install the timing belt (see Left-Side Components in bearing retainer and the camshaft support housing this section). http://fishingas.com/userfiles/euroset-5030-user-manual.xml Using an appropriate holding tool, remove the cap then rotate the camshaft until the second injector is screw securing the camshaft drive pulley to the cam- fully compressed and install a holding pin. Measure- ments must not be less than minimum specifications. If the cylinder head has been removed, no more compo- 11. Check adjustment of all valves (see Top-Side Com- nents may be installed prior to installation on the ponents in this section). Installing DE327 10. Remove the injection control rack by carefully disen- 1. Excessive protrusion may be corrected by installing supplemental washers available in 0.25 mm (0.001 in.) sizes along with the standard copper washers (B). Tighten to 36 in.-lb. DE405B CAUTION The valve cover and gasket are important components in the lubrication system. DE074A DE557A 5. Using an appropriate thickness gauge, check the clearance between the camshaft follower and cam- shaft. DE294A DE642A 6. To adjust the clearance, loosen the jam nut (A); then rotate the adjuster (B) to obtain the specified clear- ance (C). Using a crisscross pattern, tighten the Allen-head cap screws to 6.5 ft-lb; then tighten the two “tamper-proof”. If marks are not aligned, the injector timing must be adjusted.Proceed to Cleaning and Inspecting in this sub-section. If the cylinder head is to be serviced or replaced, proceed to Disassembling in this sub-section. Severe damage WILL occur. DE310A DE321 7. Remove the exhaust manifold; then remove the ther- mostat housing.CAUTION If valves are discolored or pitted or if the seating surface is worn, the valve must be replaced. Bolt length must not exceed 91 mm. Clean and remove the oil pump housing. Replacing Ring Gear To replace the ring gear, use the following procedure. 1. Account for a gas- TRANSMISSION ket. Disassembling Gear Case 5. Remove the shift shaft, noting the match marks on the drive and driven gear plates. Account for a 1. Remove the gear position switch. Account for two washer on each end. http://dev.pb-adcon.de/node/16388 Remove the output driveshaft assembly (A). Account mission on a suitable bench with the right side down.Account for 17. Using an appropriate seal removal tool, remove any a thrust washer on each end noting the different damaged seals from the transmission case. sizes. 18. Remove the snap ring securing the output drive bear- ing in the right-side case;. Account for a washer, seal, bearing, and shim. DE191A 23. Remove the thrust washer and countershaft drive gear from the opposite end of the countershaft. DE147 21. Account for a washer and the low gear bearing and bushing. DE153 25. Remove the snap ring securing the reverse gear; then remove the reverse gear. Account for a thrust washer DE155 and the reverse gear bearing and bushing. Inspecting 1. Inspect and thoroughly clean all bearing pockets, broken springs. DE133D DE136A 6. Install the secondary output driveshaft aligning the front bearing alignment ring with the groove in the gear case and rotate the bearing to locate the bearing anchor pin in the slot;. Tighten securely. DE119 12. Apply Three Bond Sealant to the secondary output shaft bearing housing; then install on the transmis- sion and tighten securely. The transmission is now ready to be installed on the V- belt housing. Complete Removing procedures for Top-Side, Left-Side, and Right-Side must precede this procedure. Account for one bearing insert. DE335C 18. Lightly rock the bearing caps in the saddles while applying pressure away from the crankshaft until the bearing cap is free of the engine block. Do not drop or strike the crankshaft. 20. Set main bearing caps with inserts into the main bearing saddles and install cap screws. Finger tighten only. To determine if the cylinder deck can be planed, use the following procedure. A. Determine the maximum cylinder deck variation B. Add the deck variation (V ) to the piston protrusion ) determined during removing (V ) to deter-. Examine the piston pin bushing for galling or discol- inside diameter of the connecting rod bearing insert. oration. If either condition exists, replace the bushing It must be within specifications or the bearings or or connecting rod. Replacement pistons are available over- sized by 0.50 mm (0.020 in.) and 1.00 mm (0.039 in.) and are supplied with piston rings. CAUTION Do not attempt to use standard rings on oversized pis- tons or oversized rings on standard pistons. If pistons were removed from connecting rods, gap is not directly in line with the expander spring install the pistons onto the connecting rods making ends. DE390 CAUTION NEVER force the piston into the cylinder. If sudden DE335 resistance is encountered, remove and start over as 18. DE077C DE076A 16. Connect the V-belt cooling fan connector. DE494A 13. Connect the fuel supply and return hoses and secure with the hose clamps. DE518A 17. Tighten all hose clamps securely. DE066A 21. Connect the shift linkage to the transmission shift arm and secure with the E-clip. DE073A 19. Diesel Fuel Injection System The diesel engine in this Arctic Cat ATV is a “compres- sion ignition” engine. Extremely high pressure in the DE309A combustion chamber raises air temperature high enough 2. DE078A Unit Injectors DE647B 3. Remove the banjo-fitting bolts (A) and (B) and remove the fuel solenoid. Account for four crush To service the unit injectors, see Top-Side Components in washers. Account for a seal. 2. Completely drain all contaminated fuel from the fuel tank;. Check for leakage. 6. Disconnect the fan wiring from the main wiring har- 7. Connect the fan wiring to the main wiring harness. ness;. Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain. Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging. One DC volts to the glow plugs in the pre-combustion cham- side is a normally open, temperature activated switch that bers to aid in cold starting. WARNING other tester lead to the glow plug center connector. Care should be taken to keep clear of the fan blades. The meter must read less than 1 ohm. Refer to the fuse block cover for fuse placement. RELAYS The relays are identical plug-in type located on the power distribution module. The meter must VOLTAGE show 0 DC volts. The meter must show battery voltage. DE653A 3. Install the inner splash panel, engine cover, and seat; then connect the negative battery cable to the battery. Clean and tighten battery connections or engine; then secure with the existing hardware. Do replace the alternator. Account for the four cap screws. AF628D 11. Pull the steering knuckle away from the axle. AF894D 8. Remove the tie rod cotter pins and discard the pins. KX151 12. Support the axle to not allow it to drop or hang.Remove the lower differential mounting cap screw.Disassembling Input Shaft 4. Account for and make note of the ID tag location for assembling purposes. CD099 5. Place the pinion housing with new gasket onto the gear case housing;. Account for install the bearing using a press.End-play should be 0.004-0.008 in. 3. To increase end-play, decrease the shim thickness.Release the brake lever lock.Rear Gear Case INSTALLING FRONT DRIVE AXLE 1. Position the drive axle in the gear case and steering REMOVING knuckle; then insert the upper A-arm ball joint into the steering knuckle. Failure to properly repair brake systems can result in loss of con- trol causing severe injury or death. CAUTION If brake pads become contaminated with brake fluid, they must be thoroughly cleaned with brake cleaning solvent or replaced with new pads. Discard the cot- AF618D ter pin. Install the wheel and tighten to 45 ft-lb (steel wheels) install the hub assembly onto the drive axle.Rear A-Arms REMOVING 1. Tighten only Use only Arctic Cat approved tires when replacing tires. until snug. Failure to do so could result in unstable ATV operation. The ATV is equipped with low-pressure tubeless tires of 6. Adjust the air pressure as necessary to Do not mix tire tread patterns. Use the same pattern type meet the recommended inflation pressure.The following steering components should be inspected 5. Remove the four cap screws securing the handlebar periodically to ensure safe and proper operation. Use extreme care when removing the bearing. If the bearing is allowed to fall, it will be damaged and will have to be replaced. Tighten to 200 ft-lb. 10. If the measurements rack using tie-down straps.Account for the grommets and bushings. 4. Remove three reinstallable rivets securing the right side panel;. Install new nylon footrests to the frame; then remove the footrests.Account for any wash- ers. 3. Remove the taillight assembly. The complete manual is designed to aid service personnel in service-oriented applications. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. The service technician should become familiar with the operation and construction of each component or system by carefully studying the complete manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. The symbol ! CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol ? AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc.The whole payment and downloading process will take anywhere between 2-5 minutes You will receive a link to create a new password via email. You will receive a link to create a new password via email. If you continue browsing the site, you agree to the use of cookies on this website. See our User Agreement and Privacy Policy.If you continue browsing the site, you agree to the use of cookies on this website. See our Privacy Policy and User Agreement for details.You can change your ad preferences anytime. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. All pages are is great to have2007 ARCTIC CAT 700 EFI ATV Service Repair Workshop Manual. Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-orientedArctic Cat offers additional publications (when they become available) to aid in servicing other ATV models. ToThis manual is divided into sections. Each section covers a specific ATV component or system and, in addition toWhen using thisThe service technician should become familiar with the operation and construction of each component or systemThis manual will assist the service technician in becoming moreSuch efficiency not only helps build consumer confidence butAll Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point toThe symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. TheFollow the direc-The symbol NOTE: identifiesThe symbol AT THIS POINT directs theAt the time of publication, all information, photographs, and illustrations were technically correct. Some photo-Because Arctic Cat Inc.All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference. Product Service and. Warranty Department. Arctic Cat Inc. August 2006Click on the red text to go. SectionGeneral SpecificationsGeneral SpecificationsGeneral SpecificationsGeneral Specifications. General SpecificationsGasoline - Oil - Lubricant. 1-8. Genuine Parts. 1-9. Preparation For Storage. 1-9. Preparation After Storage. 1-10Main Jet 135. Slow Jet 38. Jet Needle NAZG. Idle RPMFloat Arm Height 17 mm (0.7 in.)Spark Plug Gap 0.7-0.8 mm (0.028-0.032Spark Plug Cap 8000-12,000 ohms. Ignition Coil. ResistanceLess than 1 ohmIgnition Coil Peak. VoltageMagneto Coil. ResistanceLess than 1 ohmLess than 1 ohmMagneto Coil Peak. VoltageTire Size Front - 25 x 8-12. Rear - 25 x 10-12Engine Oil Capacity 3.08 L (3.25 U.S. qt). Gasoline (recommended) 87 Octane Regular Unleaded. Engine Oil (recommended) SAE 5W-30Drive Belt Width 28.5 mm (1.12 in.). Brake Fluid DOT 4Main Jet 135. Idle RPMFloat Arm Height 17 mm (0.7 in.). Throttle Cable Free-PlaySpark Plug Gap 0.7-0.8 mm (0.028-0.032 in.). Spark Plug Cap 8000-12,000 ohms. ResistanceLess than 1 ohmIgnition Coil. Peak VoltageMagneto Coil. ResistanceLess than 1 ohmLess than 1 ohmMagneto Coil. Peak VoltageStator Coil Out-Tire Size Front - 25 x 8-12. Gasoline (recommended) 87 Octane Regular. Unleaded. Engine Oil (recommended) SAE 5W-30Brake Fluid DOT 4Main Jet 138. Slow Jet 40. Jet Needle NFKG. Idle RPMFloat Arm. HeightThrottle Cable Free-Play (atSpark Plug Gap 0.7-0.8 mm (0.028-0.032Spark Plug Cap 8000-12,000 ohms. Rear - 25 x 10-12. Tire Inflation. PressureCoolant Capacity 2.9 L (3.0 U.S. qt). Engine Oil Capacity 3.4 L (3.5 U.S. qt). Idle RPM (engine warm) 1250-1350. Starter Jet 85. Float Arm Height 17 mm (0.7 in.). Peak VoltageTire Size Front - 25 x 8-12. Rear - 25 x 10-12Coolant Capacity 2.9 L (3.0 U.S. qt). Engine Oil Capacity 2.5 L (2.6 U.S. qt). Engine Oil (recommended) SAE 5W-30Drive Belt Width (minimum) 38 mm (1.33 in.). Brake Fluid DOT 4Main Jet 132. Jet Needle NFKS. Throttle Cable Free-PlaySpark Plug Gap 0.7-0.8 mm (0.028-0.032Spark Plug Cap 4000 ohms. Rear - 25 x 10-12Engine Oil Capacity 3.4 L (3.5 U.S. qt). Engine Oil (recommended) SAE 5W-30Belt Width 35.5 mm (1.40 in.). Brake Fluid DOT 4Idle RPM (engine warm) 1200-1400. VoltageStator Coil (crankshaft position. Resistance sensor)Less than 1 ohmCrankshaft Position Sensor. Engine Oil Capacity 2.45 L (2.6 U.S. qt). Engine Oil (recommended) SAE 5W-30Drive Belt Width (minimum) 35.6 mm (1.40 in.). Brake Fluid DOT 4A new ATV and an overhauled ATV engine requireProper operation during this break-in period willVarying the engine. RPM during the break-in period allows the compo-Do not pull aWhen the engine starts, allow it to warm up prop-During the break-in period (or whenever the brakeNOTE: Do not be reluctant to heat up the brakeAfter the completion of the break-in period, theGasoline - Oil -. LubricantIn many areas, oxygenatesOxygenated gasolines containing up to 10 ethanol,When using ethanol blended gasoline, it is not nec-Engine Oil or an equivalent oil which is rated SE. SF, or SG under API service classification. TheseArctic Cat ATV engine. The recommended engineAmbient temperatureOnly Arctic Cat approved gas-Do not use oils whichExpansion room must be maintained in the tank par-Tighten the gas tank cap securely after filling theGenuine Parts. When replacement of parts is necessary, use onlyThey are precision-Preparation. For Storage. Arctic Cat recommends the following procedure toATV. Allow the ATV to dry thoroughly. DO. NOT get water into any part of the engine or airNever add fuel to the ATV gas tank near any openAlways allow theRemove the air filterStart the engine andStorage Preserver, rapidly inject the preserverInstall the air fil-Make sure rivets holding components togetherCare must bePreparation After. Storage. Taking the ATV out of storage and correctly prepar-Connect the bat-Inflate to recommendedClean or replace as neces-ATV causing rusting.Lubrication Points. 2-3. Battery. 2-3. Fuses. 2-4Testing Engine Compression. 2-9. Spark Plug. 2-10. Adjusting Throttle Cable. 2-11. Adjusting Engine RPM (Idle). 2-11. Adjusting Clutch. Tires. 2-15. Steering Components. 2-15. Ignition Timing. 2-16. Switches. 2-17. Shift Lever. 2-18. Electrical Connections. 2-19. Hydraulic Brake Systems. 2-20. Burnishing Brake Pads. 2-21. Adjusting Differential Lock Cable. 2-24. Exhaust Chart. 2-25. Intake Chart. 2-26Chart. Item. Initial Service. After Break-InEvery. Day. Every. Month or. EveryEvery 3. MonthsEvery 6. MonthsEvery. Year or. EveryAs. Needed. Battery I I C. Fuses I R. Engine Compression I. Spark Plug I I R (4000 MiThrottle Cable I I C-L A-R. Carburetor Float ChamberEngine Idle RPMOil Strainer I I CI R (4 Yrs). Clutch (Manual) I l A. Steering Components I I I R. V-Belt (Automatic) I l R. Suspension (Ball joint boots, driveIgnition Timing I. Switches I I R. Shift Lever I A-L. Recoil StarterHandlebars I I R. Electrical Connections l C. Complete Brake System (HydraulicBrake Hoses I I R (4 Yrs)It is advisable to lubricate certain components peri-Apply light oil toC. Auxiliary Brake Cable Ends. D. Shift Lever Cable End. E. Idle RPM Screw (Carburetor) (If Applicable). Battery. The level of the battery fluid must be kept betweenIf the battery is discharged, remove the battery fromTo remove and charge the battery, use the followingRemove the battery from the ATV. Care shouldConnect theAlways wearMake sure bat-The fuses are located in a power distribution moduleIf there is any type of electrical system failure,NOTE: To remove a fuse, compress the lockingUse the fol-Remove the storageNOTE: Foam Air Filter Cleaner and Foam Air Fil-Reattach the filter toDirt and dust may get inside the engine if the ele-Replace the elementClearanceComponents).NOTE: At this point, the rocker arms andAny leak of this one-wayFailure to measure theIntake 0.05-0.10 mm (0.002-0.004 in.). Exhaust (400) 0.22-0.27 mm (0.009-0.011 in.). Exhaust (500) 0.17-0.22 mm (0.007-0.009 in.). Intake 0.1016 mm (0.004 in.). Exhaust 0.1524 mm (0.006 in.)Components).NOTE: At this point, the rocker arms andNOTE: Refer to the appropriate specifications in. Feeler Gauge Procedure sub-section for the proper. NOTE: Rotating the valve adjuster dial counter-ClearanceNOTE: The seat, heat shields, splash panels,Intake 0.10-0.20 mm (0.004-0.008 in.). Exhaust 0.20-0.30 mm (0.008-0.012 in.)B. Present shim size horizontal row at the top. C. Match measured clearance in vertical columnNOTE: Rotating the engine ensures that anyTighten to speci-Testing Engine. Compression. To test engine compression, use the following pro-NOTE: For the 400, the compression should beFor the 700 EFI, theA. Verify starter cranks engine over at normalB. Gauge functioning properly. C. Throttle lever in the full-open position. E. Valve not bent or burned. F. Valve seat not burned. NOTE: To service valves, see Section 3.Spark Plug. A light brown insulator indicates that a plug is cor-To maintain aThe muffler has a spark arrester which must be peri-NOTE: If the screen or gasket is damaged in anyDirt could enter engineDamage fromDo not bend orAdjusting Throttle. Cable. To adjust the throttle cable free-play, follow thisAdjusting Engine RPMNOTE: The idle RPM is not adjustable on theNOTE: The idle adjustment screw is located onMake sure theInstall the plug andNOTE: Clean up any excess oil after removingNOTE: Install a new O-ring each time the filter isInstall the oilNOTE: The oil level stick should not be threadedDo not use oils whichAccount for the. O-ring.Tighten securely.Always makeCheck and change the lubricant according to the. Periodic Maintenance Chart. When changing theTo check lubricant, remove the rear drive filler plug;To change the lubricant, use the following proce-Section 10).Adjusting Clutch. To adjust the clutch, use the following procedure.Account for the O-ring.NOTE: At this point the clutch should be adjustedTiresA low-pressure gauge is provided in the tool kit toCheck the airSteering Components. The following steering components should beA. Handlebar grips not worn, broken, or loose. B. Handlebar not bent, cracked, and has equalD. Ball joints not worn, cracked, or damaged. E. Tie rods not bent or cracked. F. Knuckles not worn, cracked, or damaged. G. Cotter pins not damaged or missing. The following drive system components should beA. Spline lateral movement (slop). B. Coupling cracked, damaged, or worn.Always maintain proper tire inflation pressure.A. Shock absorber rods not bent, pitted, or dam-B. Rubber damper not cracked, broken, or miss-C. Shock absorber body not damaged, punc-D. Shock absorber eyelets not broken, bent, orE. Shock absorber eyelet bushings not worn,F. Shock absorber spring not broken or sagging. Tighten all nuts, bolts, and cap screws. Make sureReplace all loose rivets. Care must be taken that allIgnition TimingThe ignition timing cannot be adjusted; however,If ignition timing cannot be verified, the rotor mayBrakelight. Each time the ATV is used, lights should be checkedSkin oil residueTo replace the headlight bulb, use the following pro-Severe burns may result.NOTE: There should be an average operatingMake sure the HIGH beamProper aim isEach time the ATV is used, switches should beUse the following listA. Ignition switch — engine will start. B. Emergency stop switch — engine will stop. C. Reverse switch — reverse indicator light willE. Brake switches — rear brakelight will illumi-If the reverse light does not illuminate when shiftedLever.NOTE: Steps 2-8 are for all models except theDiscard the lock nut. NOTE: Never reuse a lock nut. Once a lock nutHigh, L - Low, and R - Reverse). NOTE: An E (Error) in the gear position iconThe frame, welds, and racks should be checked peri-Electrical Connections. The electrical connections should be checked peri-In case of an electricalIf an electrical com-Section 5.Brake Systems. The hydraulic brake systems have been filled andIf the levelIf the brake is not firm,A. Remove the cover and fill the reservoir with. DOT 4 Brake Fluid. B. Install and secure the cover; then slowlyC. Remove the protective cap, install one end ofRepeat this proce-When the sight glass changes from dark to light,D. Repeat step C until the brake lever is firm. E. At this point, perform step B, C, and D on theIf found, the brake hosesThe clearance between the brake pads and brakeA. Remove the wheel. B. Remove the cap screws securing the caliperTighten to spec-Pads in this section). Burnishing Brake Pads. Brake pads (both hydraulic and auxiliary) must beBraking distance will be extended until brake padsTo properly burnish theBrake loss can result in severe injury.Coolant. The cooling system should be inspected daily forWhen filling the cooling system, use premixed Arc-V-BeltAccount for theAdd coolant as necessary. Release the inner face.Tighten the nut to specifications (see SectionTighten the capLock Cable. NOTE: The following procedure does notIf the differential or differential lock system hasTo adjust the cable, use the following procedure.UNLOCK position, slide the rubber boot (A) offThe front driveNOTE: It may be necessary to turn the handle-UNLOCK position and listen for the front driveTighten the jam nut securely; then install theNOTE: Use this chart in conjunction with the. EFI) in this section.EFI) in this section.Specifications (400 - Manual Transmission). 3-4. Specifications (500 - Automatic Transmission). 3-6. Specifications (500 - Manual Transmission). 3-7. Specifications (650 H1). 3-9. Specifications (700 EFI). 3-10Table of Contents. 3-11Table of Contents. 3-76. Table of Contents. 3-130Table of Contents. 3-185To service the center crankcase halves, theTo service top-side, left-side, and right-side compo-NOTE: Arctic Cat recommends the use of newNOTE: Some photographs and illustrations usedNOTE: Critical torque specifications are locatedClearanceDeflectionValve Guide Inside Diameter 5.000-5.012 mmValve Stem Outside. DiameterValve Stem Runout (max) 0.05 mm (0.002 in.). Valve Head Thickness (min) 0.5 mm (0.02 in.). Valve Stem End Length (min) 2.3 mm (0.09 in.)Valve Seat Angle (intake)Valve Face Radial Runout (max) 0.03 mm (0.001 in.). Valve Spring Free Length (min) 38.8 mm (1.53 in.). Valve Spring TensionCamshaft Journal Oil. ClearanceCamshaft Journal Holder. InsideCamshaft Journal. Outside DiameterCamshaft Runout (max) 0.10 mm (0.004 in.). Rocker Arm Inside Diameter 12.000-12.018 mmRocker Arm Shaft Outside Diameter 11.973-11.984 mmCylinder Head Distortion (max) 0.05 mm (0.002 in.). Cylinder Head Cover. DistortionCylinder Bore 82.000-82.015 mmPiston Diameter 15 mm (0.6 in.)Piston Ring Free End GapBore x Stroke 82 x 71.2 mmCylinder Trueness (max) 0.05 mm (0.002 in.). Piston Ring End Gap - Installed 0.33-0.61 mmPiston Ring to Groove.